Aluminium extrusion is a process where aluminium is forced through a die to create a desired shape. This process has a number of advantages over other methods of manufacturing, including:
1. Increased Strength
Aluminium extrusions are much stronger than other methods of manufacturing, such as casting. This is due to the fact that the metal is forced through the die under high pressure, which creates a stronger product.
2. Increased Durability
Aluminium extrusions are also much more durable than other methods of manufacturing. This is because the metal is forced through the die under high pressure, which creates a stronger product that is less likely to break or crack.
3. Increased accuracy
Aluminium extrusions are much more accurate than other methods of manufacturing. This is because the metal is forced through the die under high pressure, which creates a product that is less likely to have imperfections.
4. Increased consistency
Aluminium extrusions are much more consistent than other methods of manufacturing. This is because the metal is forced through the die under high pressure, which creates a product that is less likely to have variations in shape or size.
5. Increased speed
Aluminium extrusion is a very fast process. This is due to the fact that the metal is forced through the die under high pressure, which allows for a quicker manufacturing time.
6. Reduced waste
Aluminium extrusion is a very efficient process. This is because the metal is forced through the die under high pressure, which allows for less metal to be wasted during the manufacturing process.
7. Increased flexibility
Aluminium extrusion is a very flexible process. This is because the metal is forced through the die under high pressure, which allows for a wide variety of shapes and sizes to be created.
8. Increased recyclability
Aluminium extrusion is a very recyclable process. This is because the metal is forced through the die under high pressure, which allows for the scrap to be reused in the manufacturing process.
The Process of Aluminium Extrusion Manufacturing
Aluminium extrusions are made by forcing aluminium metal to flow through a shaped opening in a die. The die gives the aluminium profile its desired shape.
The process of aluminium extrusion can be summarised in six steps:
1. Heating: The aluminium billet is heated to around 700 degrees Celsius.
2. Forcing: The billet is then forced through the die using a hydraulic ram.
3. Cooling: The extruded aluminium profile is then cooled using water or air.
4. Straightening: The extruded profile is then straightened using a series of rollers.
5. Cutting: The profile is then cut to the desired length.
6. Finishing: The profile is then given a final finish, such as anodising or powder coating.
Conclusion
Companies like KMC Aluminium who stood the test of time, have proven R & D skills and flexible production capabilities will emerge as home grown trusted brands customers will seek for their requirements. Since 2006, KMC has been promising and supplying the best quality metal to customers. Now, the network includes happy clientele within the country and beyond.
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